Calculate a Lyophilization Cycle
Fill out the form below and follow the directions. Replace the values given with values you know.
% Solids in the Formula: Include all excipients and actives (except water).
Vial ID:
meters
Vial OD:
meters
The actual fill volume in mL.
TUBING
MOLDED
2cc
3cc
4cc
5cc
6cc
7cc
8cc
9cc
10cc
15cc
20cc
25cc
30cc
40cc
50cc
60cc
75cc
100cc
Pick the vial type and size.
Tg' or Collapse Temperature in °C
= Tp.
Tp, the Safe Ice Temperature should be 2 or 3 degrees less than the collapse Temperature.
Chamber Pressure
Torr:
mBar:
Chamber Pressure to Use - The value is a recommendation based on Tp. Any pressure between 0 and 200 mtorr can be used.
'Recalc' goes back to the recommendation.
= Shelf Temp
Vary the Shelf Temperature until Tp
(red)
and the Temperature at the Top of the Ice
(red)
match to within 0.5°C.
Average value for Product resistance in torr*cm
2
*hr/gm. Recalc returns the recommendation.
= °C
change in Temperature over a 1cm height of the ice.
= °C
Temperature at the top of the ICE.
Click in the Box to get a Calculation.
Calculate a primary dry time.
grams/(cm
2
* hr)
minutes in primary at conditions above: Safety factor = 1.5.
Start Temp = 18°C
Temperature
Ramp Rate going to Temp
Hold Time at Temp
Freeze Segment
°C
°C/min
min
Primary Segment
°C
°C/min
min
Secondary Segment
°C
°C/min
min